Commercial Brewhouse System
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Commercial Brewhouse System

Commercial Brewhouse System

A brewhouse mashing system is a dedicated brewing unit that leverages natural enzymes to break down starches and proteins from grain—predominantly malt—into fermentable sugars like maltose. This core conversion stage is known as mashing, and the full suite of related equipment is collectively referred to as the brewhouse.
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Description

 

Commercial Brewhouse System

 A standard brewhouse system includes several core vessels and auxiliary equipment: the mash tun serves as the main saccharification vessel where milled malt mixes with water under accurate temperature control to complete starch conversion, equipped with stirring paddles to avoid grain deposition and heating jackets or coils for heating and heat preservation; the lauter tun separates spent grain from wort after mashing, fitted with a precision false bottom to filter liquid and a raking device to loosen the grain bed for higher filtration efficiency; the kettle receives clear wort for boiling, which sterilizes the liquid, deactivates enzymes, realizes hop isomerization for bitterness, coagulates excess proteins and evaporates moisture to reach the target wort concentration; the whirlpool tank clarifies boiled wort via vortex centrifugal force to gather trub at the center, while many modern compact brewing lines integrate the kettle and whirlpool into one combined tank; supporting auxiliary equipment covers a hot liquor tank supplying hot water for mashing and sparging, mash pumps for liquid transfer, plate heat exchangers to rapidly cool hot wort to yeast pitching temperature, as well as PLC or computer automatic control systems that regulate temperature, time and all key parameters throughout the whole saccharification procedure.

 

Detailed Products

 

Brewhouse System

Brewhouse System

Brewhouse System

Brewhouse System

 

Our brewhouse system comes with practical premium stainless steel accessories for reliable daily operation: hygienic tri-clamp sampling taps are fitted on tank walls to allow quick sterile wort testing at any production stage; non-slip stainless steel access stairways with full handrails offer stable, safe access to high-level equipment for inspection and maintenance; rotary spray balls are included as standard CIP components, which rotate evenly inside all vessels to deliver full-coverage high-pressure cleaning and guarantee complete sanitation throughout every brewing cycle.

Parameter

 

Brewery Mash System: Technical Parameters & Specifications

This template outlines the key parameters for a standard 3-vessel brewhouse, commonly used in craft breweries.

The values are typical examples for a 10 HL (Hectoliter) batch size.

Category Parameter Specification / Typical Value Notes / Description

 

 

 

 

 

 

 

General System 




 

System Type 3-Vessel Brewhouse (Mash Tun, Lauter Tun, Brew Kettle) Can be 2-vessel (combi) or 4-vessel systems.
Batch Size (into Fermenter) 10 HL (≈ 8.5 US BBL) Defines the nominal volume of wort produced per batch.
Annual Capacity (Theoretical) ~2,500 HL (≈ 2,100 US BBL) Based on 2 batches/day, 5 days/week.
Material of Construction 304 or 316L Stainless Steel 316L offers higher corrosion resistance, especially for CIP.
Surface Finish #4 Brushed / 2B / Mechanical Polish Affects cleanability and appearance.
Insulation Cladded Polyurethane or Rock Wool Prevents heat loss and ensures safety.
Control System PLC + HMI (Touch Screen) Allows for automated, repeatable mashing processes.

 

 

 

 

 

Mash Vessel



 

Function Mashing & Protein Rest Where starch conversion to sugars occurs.
Total Volume 15 HL Allows for the full volume of grist and water.
Heating Method Jacket (Steam or Thermal Oil) Direct fire or electric heating are alternatives.
Agitator Variable Speed, Scraping Blades Ensures homogenous temperature and prevents scorching.
Temperature Range 30°C - 78°C (86°F - 172°F) Covers all standard saccharification rests.
Temperature Control Accuracy ±0.5°C (±0.9°F) Critical for enzyme activity and mash consistency.

 

 

 

 

 

 

Lauter Tun




 

Function Wort Filtration & Sparging Separates sweet wort from spent grains.
Total Volume 15 HL Similar to mash tun to hold the entire mash.
False Bottom Type Slotted Wedge Wire / Perforated Plates Must support the grain bed while allowing wort passage.
Openings Area 8-12% of total false bottom area Balances flow rate and grain bed stability.
Rakes / Knives Hydraulic or Electric, 2-Speed Used to cut and level the grain bed for efficient runoff.
Sparge Arm Rotating or Oscillating Evenly distributes sparge water over the grain bed.
Expected Lauteration Time 60 - 120 minutes Depends on grist composition and recipe.

 

 

 

 

 

 

 

Brew Kettle




 

Function Wort Boiling, Hop Addition, Whirlpooling For wort sterilization, concentration, and flavor development.
Total Volume 20 HL Sized to accommodate boil-up (evaporation and foaming).
Heating Method Jacket (Steam - Internal/External Calandria) Internal calandria offers high thermal efficiency.
Heating Surface Area ~6 m² (for 10 HL) Determines boil vigor and heating speed.
Boil Intensity / Evaporation Rate 4 - 8% per hour Affects hop utilization and wort concentration.
Whirlpool Function Tangential Inlet & Whirlpool Arm Creates a trub cone in the center for clarified wort.
Whirlpool Rest Time 20 - 30 minutes Standard settling time for trub.

 

 

 

 

Performance & Utilities



 

Thermodynamic Cycle Full or Re-cuperated Recuperative systems pre-heat water using waste steam.
Steam Pressure Requirement 4 - 6 bar (60 - 90 psi) Common requirement for thermal fluid is ~300°C.
Water Consumption (per HL beer) 3 - 5 HL Includes brewing, cooling, and cleaning.
Power Supply 400V / 3-Phase / 50Hz Standard for industrial equipment.
CIP (Clean-in-Place) Integrated CIP System Automated spray balls and pump for cleaning vessels.
Brewhouse Yield 78% - 85% Efficiency of extracting sugars from the malt.

 

Production of Brewing Equipment

 

Brewhouse System

 

Packing & Shipping

 

 

 

Brewhouse System

 

Certificate

Brewhouse System

Customer Review

 

 

Brewhouse System

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