Language
Production equipment
Main procuducts of the company includes beer brewing equipment,fruit wine equipment,winery equipment,distillation equipment etc.
Customized solutions
Shandong Dehui Fermentation Intelligent Equipment Co., Ltd. was established in 2016, specializing in the production of complete equipment solutions for beer, wine, coffee, and other fermentation industries.
Our certificates
The company has passed CE, PED certification, pressure vessel equipment certification and obtained more than 30 patent certification.
Sales Market
We Products are exported to Europe, the United States, Asia and other countries and regions.
Material
Stainless steel is the gold standard for fermentation tanks. It’s non-reactive, easy to sanitize, and built to last. Some homebrewers may use plastic or glass fermenters, but these lack the durability and scalability of stainless steel.
Capacity
Think about your production scale. Are you brewing for personal enjoyment or running a commercial operation? Tanks range from 5-gallon homebrewing sizes to massive industrial tanks holding thousands of gallons.
Temperature Control
Fermentation is highly temperature-sensitive. Look for tanks with integrated cooling jackets or coils to maintain precise control over the fermentation temperature.
Pressure Capabilities
Some beers, like lagers, require pressurized fermentation. Ensure your tank can handle the necessary pressure levels without compromising safety.
Cleaning and Maintenance
Ease of cleaning is a major consideration. Tanks with CIP (Clean-in-Place) systems are a lifesaver for commercial brewers, allowing thorough cleaning without disassembly.
Shape and Design
The shape affects yeast activity and sedimentation. Cylindroconical tanks are popular for their efficiency in yeast separation, while horizontal tanks excel at lagering.
Cylindroconical Fermenters (CCVs)
These are the most common fermentation tanks in modern breweries. They feature a conical bottom, allowing for easy separation of yeast and sediment from the beer. CCVs are versatile, enabling primary fermentation and conditioning in the same tank.
Open Fermentation Tanks
Open fermenters are old-school but still beloved by some craft brewers. These tanks lack a lid, allowing the beer to come into contact with the air. They’re ideal for traditional styles like Belgian ales but require careful monitoring to avoid contamination.
Horizontal Fermentation Tanks
As the name suggests, these tanks are laid horizontally. They’re typically used for lagering (conditioning lagers) and are more common in traditional European breweries. The horizontal design allows for a larger surface area, aiding yeast activity.
Uni-tanks
Uni-tanks combine fermentation, maturation, and carbonation in one vessel. These all-in-one tanks save space and simplify the brewing process, making them popular in both small and large breweries.
Jacketed Fermentation Tanks
These tanks come equipped with an outer jacket that circulates coolant to maintain precise temperature control. They’re essential for brewers who need to maintain specific temperatures during fermentation.
|
STEP |
DETAILS |
|
Filling the Tank |
After brewing, wort is transferred into the tank. Oxygen may be added to help yeast activity kick off. |
|
Adding Yeast |
Yeast is pitched into the wort, beginning the fermentation process. |
|
Fermentation |
Yeast consumes sugars, producing alcohol, CO2, and various flavor compounds. Temperature is tightly controlled. |
|
Monitoring |
Brewers track gravity, temperature, and pH to ensure the process is on target. |
|
Conditioning |
After primary fermentation, the beer is conditioned to develop flavors and carbonation. |
|
Harvesting Yeast |
In conical tanks, yeast and sediment are separated from the beer for reuse or disposal. |
|
Cleaning |
Tanks are cleaned and sanitized to prepare for the next batch. |
Installation Considerations
|
Installation Aspect |
Details |
|
Site Preparation |
Ensure the installation site is level, with adequate space for the tank and any necessary accessories. Consider the proximity to utilities like water and power sources. |
|
Transport and Handling |
Larger tanks may require special handling equipment for transportation and positioning. Work with the supplier or a professional rigging company to avoid damage during installation. |
|
Utility Connections |
Tanks will need to be connected to utilities such as water, electricity, and sometimes glycol cooling systems. Plan for these connections in advance to ensure smooth installation. |
|
Compliance and Permits |
Depending on your location, you may need permits for installing and operating commercial fermentation tanks. Check with local authorities to ensure compliance with all regulations. |
Operation Guidelines
Temperature Control
Maintain optimal fermentation temperatures using cooling jackets or external cooling systems. The ideal temperature varies depending on the beverage being produced.
Pressure Management
Some fermentation processes require pressure control. Ensure your tank is equipped with pressure relief valves and that these are regularly checked and maintained.
Cleaning and Sanitation
Regular cleaning and sanitation are crucial to avoid contamination. Use a CIP (Clean-In-Place) system if available, and follow recommended cleaning protocols for your specific tank and product.
Operation Guidelines
Temperature Control
Maintain optimal fermentation temperatures using cooling jackets or external cooling systems. The ideal temperature varies depending on the beverage being produced.
Pressure Management
Some fermentation processes require pressure control. Ensure your tank is equipped with pressure relief valves and that these are regularly checked and maintained.
Cleaning and Sanitation
Regular cleaning and sanitation are crucial to avoid contamination. Use a CIP (Clean-In-Place) system if available, and follow recommended cleaning protocols for your specific tank and product.
|
Maintenance Task |
Frequency |
Details |
|
Visual Inspection |
Weekly |
Check for any signs of wear, leaks, or damage. Pay special attention to seals, welds, and connections. |
|
Pressure Valve Testing |
Monthly |
Ensure all pressure relief valves are functioning correctly to prevent over-pressurization. |
|
Cleaning |
After every use |
Use appropriate cleaning agents and methods as recommended by the manufacturer. Avoid abrasive cleaners that could damage the tank’s surface. |
|
Calibration of Sensors |
Quarterly |
If your tank is equipped with temperature or pressure sensors, ensure they are calibrated regularly for accurate readings. |
|
Annual Maintenance |
Annually |
Consider a comprehensive service by a professional technician to maintain the tank’s integrity and functionality over time. This may include checking welds, replacing gaskets, and inspecting cooling systems. |
As one of the leading fermentation tank manufacturers and suppliers in China, we warmly welcome you to buy high-grade fermentation tank for sale here from our factory. All machines are with high quality and competitive price.
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