Brewery Control System
Your Professional Brewery Control System Supplier
Shandong Dehui Fermentation Intelligent Equipment Company was founded in 2016, mainly engaged in beer, wine, distillery and other complete equipment research and development, production, sales and service.After 8 years of development, Dehui has become a professional brewing equipment manufacturer and supplier, providing professional brewing equipment for global users.Main procuducts of the company includes beer brewing equipment,fruit wine equipment,winery equipment,distillation equipment etc.
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Brewery Control CabinetThe PLC control cabinet for breweries is the intelligent command center of production that enables automatic and precise operation of all beer brewing processes, ensures consistent taste, cuts...Add to Inquiry -
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Beer Temperature ControllerThe Clip control system is positioned directly on the tank in an immersion sleeve. This means that direct indication and operation is possible in the cellar. The standard bus system integrated...Add to Inquiry
Why Choose Us
Production equipment
Main procuducts of the company includes beer brewing equipment,fruit wine equipment,winery equipment,distillation equipment etc.
Customized solutions
Shandong Dehui Fermentation Intelligent Equipment Co., Ltd. was established in 2016, specializing in the production of complete equipment solutions for beer, wine, coffee, and other fermentation industries.
Our certificates
The company has passed CE, PED certification, pressure vessel equipment certification and obtained more than 30 patent certification.
Sales Market
We Products are exported to Europe, the United States, Asia and other countries and regions.
Continuous Stirred-Tank Reactor (CSTR)
An industrial CSTR fermenter maintains a homogenous environment by continuously mixing the culture medium using mechanical agitators or recirculating pumps.
Batch Fermenter
A temperature-controlled batch fermenter operates in a closed system where all substrates are introduced at the beginning of the process. The fermentation runs for a defined period until the desired product concentration is achieved.
Plug Flow Fermenter (PFF)
In a plug flow fermenter, the substrate moves through the reactor as a "plug," with minimal back-mixing. Each segment of the substrate progresses through distinct temperature and reaction zones, allowing sequential biochemical transformations.
Dense Suspension Fermenter
Dense suspension fermenters are engineered for high-cell-density cultures required in pharmaceutical and enzyme production. These systems support complex, multi-phase fermentation processes with stringent control over temperature, dissolved oxygen, pH, and pressure to maximize yield of bioactive compounds.
Key Advantages of Temperature Controller For Fermentation Tank
Optimized Microbial Growth
Maintains ideal temperatures for specific strains (e.g., 30°C for ale yeast, 37°C for E. coli), enhancing metabolic rates and cell viability.
Consistent Product Quality
Reduces batch-to-batch variability by stabilizing the fermentation environment, leading to uniform flavor, texture, and potency in final products.
Improved Process Efficiency
Prevents thermal stress on cultures, reducing lag phases and shortening fermentation cycles for faster turnaround.
Reduced Contamination Risk
Proper temperature discourages the growth of unwanted microbes that thrive outside the target range.
Versatility and Adaptability
Suitable for a wide range of microorganisms—including bacteria, yeast, fungi, and mammalian cells—and can be programmed for complex temperature profiles (e.g., step changes during induction).
Scalability
Process parameters developed in lab-scale units can often be directly transferred to pilot or industrial systems due to consistent environmental control.
Paramenters
|
Parameter name |
Range |
Preset |
Description |
|
|
HSH |
Heating hysteresis |
0.1…20 after 0.1 |
1 |
Invalid |
|
HSC |
Cooling hysteresis |
0.1…20 after 0.1 |
1 |
When temperature value within the range, cooling output does not change status, and the mode does not change. |
|
Dbd |
Dead zone |
0.1…20 after 0.1 |
1 |
When the set value approaches this value, there is no cooling output or display state. |
|
ALU |
High temperature alarm point value |
-9.9~99.9°C After0.1 14-212°F After0.1 |
99.9°C |
When exceeds this value, the controller alarms and the alarm light flashes. |
|
ALd |
Low temperature alarm point value |
-9.9~99.9°C After0.1 14-211°F After0.1 |
-9.9°C |
When lower than this value, the controller alarms and the alarm light flashes. |
Vessel Body: The main chamber, typically made of food-grade stainless steel (e.g., 316L), designed to withstand pressure, corrosion, and repeated sterilization (CIP/SIP).
Stirring System: Includes impellers and agitators to ensure uniform mixing of nutrients, gases, and cells, preventing sedimentation and promoting oxygen transfer.
Transmission System: Comprises motors and shafts that drive the stirring mechanism, often equipped with variable speed controls for different phases of fermentation.
Gas Exchange System: Features spargers for introducing air or oxygen and exhaust filters to remove CO₂ and contaminants, maintaining optimal dissolved oxygen levels.
Temperature Control System
Includes heating/cooling jackets, recirculating chillers, temperature sensors (RTDs or thermocouples), and programmable controllers (PLC or PID).
Safety System
Equipped with pressure relief valves, level sensors, over-temperature cutoffs, and alarms to prevent hazardous conditions.
Automatic Control System
Centralized software interface for monitoring and controlling parameters like pH, DO, temperature, and agitation in real time.
Preventing Temperature Shocks
Temperature shocks can cause significant stress responses in microorganisms, affecting their growth and metabolism. When adjusting fermentation temperature, it is essential to avoid abrupt temperature changes and adopt gradual temperature increases or decreases.
Ensuring Uniform Temperature Distribution
Uniform temperature distribution within the fermentation tank is crucial for the smooth progress of the fermentation process. If the temperature distribution inside the fermentation tank is uneven, it may lead to local temperature highs or lows, affecting microbial growth and metabolic product synthesis. Therefore, measures should be taken during the design and operation of the fermentation tank to ensure uniform temperature distribution.
Regular Calibration of Temperature Measurement Devices
The accuracy of temperature measurement devices directly affects the effectiveness of temperature control. Therefore, it is necessary to regularly calibrate temperature measurement devices to ensure the accuracy of their measurement data. Additionally, the temperature regulation system should be regularly checked to ensure its proper operation.
Uses of a Temperature Controller For Fermentation Tank
Brewing Industry
Beer production relies heavily on temperature precision to develop distinct styles and flavor profiles. Different yeast strains—such as Saccharomyces cerevisiae for ales and Saccharomyces pastorianus for lagers—require specific temperature ranges to function optimally.
Wine-Making Process
Winemakers utilize temperature-controlled fermenters to influence color extraction, aroma development, and mouthfeel in both red and white wines. The ability to modulate fermentation heat is critical for preserving delicate volatiles and managing tannin structure.
Cheese Production
In dairy processing, temperature-controlled fermenters (or vats) are used to inoculate milk with starter cultures such as Lactococcus and Streptococcus species.
Probiotic Manufacturing
The production of probiotic supplements and functional foods depends on large-scale cultivation of beneficial bacteria such as Lactobacillus, Bifidobacterium, and Streptococcus thermophilus.
Pharmaceuticals & Biotechnology
In pharmaceutical and biotech applications, temperature-controlled fermenters are used for the industrial-scale production of bioactive compounds, including antibiotics, enzymes, vaccines, and recombinant proteins.
Agricultural & Research Applications
Beyond commercial production, temperature-controlled fermenters support sustainable agriculture, biofertilizer development, and scientific research.
FAQ
As one of the leading brewery control system manufacturers and suppliers in China, we warmly welcome you to buy high-grade brewery control system for sale here from our factory. All machines are with high quality and competitive price.
Single Tank Temperature Controller